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The National Academies

NCHRP 10-36 [Completed]

Evaluation of Weldments Incorporating Backing Materials

  Project Data
Funds: $349,475
Research Agency: Fleet Technology Limited
Principal Investigator: M. Lalit Malik
Effective Date: 5/2/1988
Completion Date: 9/30/1993

This research developed a better understanding of the performance characteristics of fusible steel backings and nonfusible backing materials. In current steel bridge fabrication, a continuous steel bar is the most commonly used backing for groove welds. Fused-weld backing becomes an integral part of the structure and must be continuous to prevent weld cracking. The orientation of the backing relative to the direction of the applied stress is critically important. While careful adherence to existing codes should lead to acceptable performance, the essentials of good practice have not been widely understood.

The agency's final report includes user guides for design, fabrication, and inspection of one-sided welds on fused-backing bars. A welding procedure for one-sided nonfusible systems was also included.

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